On August 13, Huanri Laser released its flagship new product K1M in Suzhou. K1M is The world's first fully integrated laser handheld welding using phosgene separation technology , more The world's first handheld laser welding with swing welding technology to achieve full scene coverage 。 Once the product is released, Instantly ignited the scene atmosphere, The guests on the scene all praised: "This is what the new product release should look like. This technology is really awesome."
Hongtong K1M can be called Mount Qomolangma in the field of integration technology, and its excellent integration performance will surely lead the pack and take the lead in Wulin. Today, we will explore in depth The core of this era masterpiece decrypts how K1M upgrades the existing technology to an unprecedented "Six in one" integration technology as well as Phosgene separation technology How to build the powerful core of this integrated masterpiece!
The flagship Hongtong K1M is the world's first integrated laser handheld welding equipment integrating laser equipment, wire feeding system and nitrogen production system, Adhering to the design concept of "ALL IN", Paulownia fortunei K1M is a collector, wire feeder, nitrogen generator, dryer, air compressor Gun head integrated Six in one integration technology, The weight is reduced to 44kg, the volume is 0.08m ³, and the volume and weight is only one tenth of that of traditional split products Get rid of the drag bottle (nitrogen cylinder) and trouble tube (wire feed tube) And completely realize "true movability", It has created a new era of laser welding mobile.
It should be noted here that some people may think that K1M is about as heavy as X1 and not very light, but compared with the traditional laser welding equipment that still needs additional water coolers, nitrogen generators, air compressors, dryers, and is affected by external gas cylinders and trouble pipes （>285.5Kg） This is the product of two times and two R&D logics. K1M is undoubtedly Initiated a new era of laser mobile welding 。
The first step of full integration is "light". The origin of the equipment can not be separated from the optical path scheme. Relying on Chuangxin Laser, Huanri has been in the field of laser core devices for nearly 20 years. It has advanced optical technology research and development strength. It adopts the unique large pump integration technology that is leading in the industry of Chuangxin, so that the light module is thin enough. With a 14 μ m high brightness core diameter, the power is stronger and the light energy is more concentrated. At the same time, it is also the technical carrier of "small power and large penetration" that Huanri insists on.
The second step of full integration is "silk". From our user feedback, we found that the wire feeder is often criticized for wire jam, poor wire feeding and other problems. How to solve the problem of wire jam is an important challenge for the R&D team. The R&D team continues to make in-depth exploration in solving the wire feeding problem, Gradually evolved from A2 snap on integrated wire feeder to K1M full built-in integrated wire feeding system After repeated verification, they resolutely abandoned the traditional separated design and embraced True fully built-in concept This innovation not only makes the wire feeding output more stable, but also significantly improves the wire feeding efficiency.
K1M adopts subversive design and innovates the location Built in wire feeder, wire feeding in welding gun and four in one integrated armored cable Of Trinity closed-loop wire feeding system This integrated wire feeding system ensures the continuity and stability of the wire feeding process, thus effectively avoiding the occurrence of wire jam.
Built in wire feeder: In practical application, the traditional external wire feeder often has many inconveniences when used in a narrow working space due to its occupation of land and "troublesome pipe". In addition, the frequent pulling of cables and frequent adjustment of the host also increase the use complexity and security risks. The built-in wire feeder not only Smaller footprint, better linkage, better flexibility and more convenient operation 。
Wire feeding in welding gun: The traditional wire feeding bracket is easy to be damaged in complex environments, or cannot reach the position that needs welding at all. These problems greatly affect the work efficiency, and often make you drop the chain at a critical moment. Huanri subversive change, through unremitting efforts and innovation, has developed Within the industry The only welding gun with internal wire feeding technology no longer has "troublesome pipe" operation, and its overall flexibility has been greatly improved In particular, this integrated design has comprehensively upgraded the optical fiber linkage. It enables you to easily deal with various welding angles, whether in a narrow space or in an angle that is difficult to reach, you can easily complete the work.
Four in one integrated armored cable: It is well known that the length of traditional armored cable and wire feed pipe is different, Dragging the wire feed tube is extremely easy to cause wire jam, twisting, or even the wire feed tube falling off , Redwood K1M hits the pain point directly, with a built-in wire feeding system to solve the problem from the source, and Integrated armored cable of light, gas, wire and electricity The armored cable is made of PVC, which is not only lighter, but also It is also softer when swinging At this point, the welder user said goodbye to the history of dragging the armored cable and pulling the wire feed pipe, which made the operation more labor-saving.
In addition, R&D engineers are quite dedicated to "silk". In order to make the silk smooth, Huanri created the original "PID algorithm" for precise wire feeding, which increases the terminal power by 30% through boost mode, has strong power, and accelerates the withdrawal speed, so as to achieve 100% automatic wire breaking and high-speed withdrawal without sticking.
The third step of full integration is "gas". In real welding scenarios, we often see that workers need to drag heavy gas cylinders, even weighing up to 75 kg, which is very inconvenient for operations in some extreme environments. To penetrate the mobile welding scene, Get rid of this "drag bottle" industry status quo , Huanri K1M The first self-developed built-in integrated nitrogen production system , so that the equipment can produce nitrogen independently, truly realizing the freedom of mobile welding.
Huanri Self developed nitrogen system is Integrated design of nitrogen generator, dryer and air compressor , the nitrogen production system is directly integrated into the welding machine Plug in and use Nitrogen with purity up to 99.9% can be obtained anytime and anywhere. Huanri K1M nitrogen production system is not only small in size, low in energy consumption, and low in operating cost, but also independent in nitrogen production by equipment, giving you a thorough farewell to the "drag bottle".
Compared with the traditional split nitrogen generation system (85.5Kg nitrogen generator+30Kg cold dryer+20Kg air compressor), Total weight 135.5Kg ）In contrast, it is actually very cumbersome for welders or factories, especially when they need to go out for welding. This inconvenience is particularly prominent. and K1M The nitrogen generation system integrates the nitrogen generator, dryer and air compressor, Only weighs 10.3Kg ， Only one tenth of the weight of the traditional split nitrogen generation system , truly realizing portability and opening up new possibilities in the industry.
This nitrogen production system is particularly friendly to remote areas and economically underdeveloped areas ！ First, in remote areas, it is extremely difficult to obtain protective gas, mainly due to the inconvenience of transportation, the large volume of gas cylinders and the high transportation cost. Second, shielding gas is very important for welding quality. If there is no shielding gas, the weld will be blackened and the ideal bright white color cannot be achieved, which further limits the application of laser welding technology. K1M has a built-in integrated nitrogen production system, which can produce 99.9% pure nitrogen at any time and anywhere, which not only ensures the high quality of welding products, but also realizes the popularization and application of laser handheld welding in remote areas.
At the same time, in order to cope with the situation that the current mobile demand has not been fully stimulated, and more than 70% of the factory's fixed station processing needs, Huanri specially designed Flexible silk gas combination scheme : You can connect 15kg or 20kg large wire reel as needed; At the same time, for scenarios that do not require frequent movement, large cylinders can be directly connected in the factory. Thanks to Double air circuit and multi silk circuit design ， Fixed station and mobile welding are both correct.
What is more exciting is that Huanri pioneered the low gas volume bright white welding technology. This innovative achievement overturned the industry convention, and changed the consumption of protective gas from the original 15L/min to only 1L/min At the same time, we will not compromise the welding quality. The welds welded with this technology not only have smooth surface, bright white color, but also have beautiful shape, which perfectly reflects the harmony between efficiency and high quality, and demonstrates Huanri's leadership in the field of welding technology.
When talking about the disruptive six in one integration of K1M, whose volume and weight is only one tenth of that of traditional products, some people praise the superb skills of Huanri R&D team in structural design, while others also question whether it is just to stack all hardware skillfully and reduce the weight at the same time?
no That is obviously a superficial understanding of its pursuit of innovation. In fact, when a small nitrogen production system is used, the output gas volume is only 1/15 of the traditional consumption. This change seems simple, but it actually touches the core of the welding process: how to ensure the welding quality without discount when the gas volume decreases from 15L/min to 1L/min? How to avoid weld quality problems caused by insufficient gas, such as oxidation and blackening or damage of protective mirror. This is exactly the insight of Huanri R&D team - the original intention of integrated design is not to integrate for integration, but to return to the essence of processing and optimize efficiency and quality.
In view of this, Huanri independently developed "Phosgene separation technology" It's this time Key core to achieve full integration ！ This technology is Historic milestone ！
In the past, both cutting and welding were all phosgene coaxial, and all of them were phosgene hole integrated, so auxiliary gas should be used to blow off molten liquid metal. This subversive change adopts the "phosgene separation" technology and the extremely difficult tri microporous characteristic nozzle, and the copper nozzle is upgraded to "Three pores+one smooth pore" Although it seems that only the copper nozzle has changed in design, the whole gas circuit structure has changed substantially.
Huanri pioneered the "phosgene separation" technology, changing the original "gas knife" to "gas protection", like a quilt to protect the weld bead. After phosgene separation, The gas consumption is reduced from 15L/min to 1L/min The direct drop is more than 90%. 1L phosgene separation achieves the effect of 15L phosgene coaxial. In addition, the three hole design on the copper nozzle can improve the utilization rate of nitrogen at low gas volume, effectively prevent oxidation, Realize low volume bright white technology Ensure high weld quality, smooth and white surface and beautiful molding.
▲ The gas consumption of Huanri K1M is only 1L/min
With the revolutionary "phosgene separation technology", Hongtong K1M laser handheld welding It has set a precedent in the industry and realized the miniaturization and integration of nitrogen generator, air compressor and dryer This masterpiece created a new era of laser mobile welding. It not only skillfully overcame the technical obstacles caused by gas volume reduction, but also achieved a qualitative leap in welding quality under the condition of extremely low 1L/min gas volume. This achievement is the best interpretation of the deep integration of integrated design concept and process innovation, and fully demonstrates the profound insight and firm commitment of Huanri Technology in the field of technology innovation and application.
Hongtong K1M, as the world's first fully integrated laser handheld welding using phosgene separation technology, is not only a product, but also a symbol of Huanri Technology's unremitting pursuit of excellence and a milestone to promote the industry forward. It represents the redefinition of mobile welding, leads the development trend of future welding technology with innovation, brings unprecedented flexibility and efficiency to the industrial manufacturing field, and sets a new industry benchmark.
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